, India

Job Family Group:

Maintenance, Reliability and Turnarounds

Worker Type:

Regular

Posting Start Date:

November 27, 2024

Business unit:

Projects and Technology

Experience Level:

Experienced Professionals

Job Description:

Tech Specialist – Reliability Rotating West (RRW) is responsible to manage, facilitate, motivate team besides end to End Asset management System, Improvement, Assessments and supporting Assets improves reliability and performance.

This roles reside in West of Shell Business and are typically at the front line of the Company’s activities.  Technical support jobs in Engineering, Maintenance and Operations involve working in teams tasked with the safe and efficient day-to-day operation of our global projects and assets, and could include Instrumentation Technicians, Electricians, Welders, Mechanics, Pipefitters, and Field and Process Operators.

Purpose

To support projects and improvement activities for the assigned operating units to help to implement Shell AMS. The purpose of the Asset Management System (AMS) is to provide a single, control framework for managing Producing Asset in Shell. As a part of AMS, MEC (Manage Equipment Care) is implemented in the operating assets to define planned tasks for the care of Asset equipment using a risk-based approach to set optimal tasks that deliver business results.

The Manage Equipment Care process in AMS is a foundational process for employing risk-based processes to establish ‘Cost and Reliability’ optimized scope for asset equipment care. MEC's full value is only achieved through the integration with the other core AMS processes: MTO, ESP (w/ PTM), ME, MSC, TA, and Project Execution.

The role will also require the individual to ensure the deliverables to prepare maintenance strategies, carry out the assessment, ensure correct prioritization of work, troubleshoot & propose technical solutions virtually, co-ordinate discussion with stakeholders, conduct Risk Assessment, ensure good QA/QC, record keeping, & final job closure to enable high equipment reliability & plant technical availability.

Understand the complexities and intricacies of maintenance activities of pumps, vessels, compressors, turbine, motors, Field instruments, Analyzer instruments, control system instruments like PLC, DCS instruments in the oil and gas industry by studying the operations and maintenance manuals of OEMs, general task lists, equipment specific task lists, test certificates, maintenance reports, spare part list,  maintenance strategies, etc., and technical discussions with global, site maintenance lead/technical authorities & OEMs/Vendors, etc.,

Dimensions

Primary owner to ensure that technical data and documents are free of data defects, following Controls and Standards, and within the limits of KPI’s.

Perform reliability engineer role and other technical functions, with a scope covering technical data and documents of the operating units and manufacturing sites. This role is expected to help rotating /static equipment engineers in implementing the standard maintenance strategy for preventive/corrective maintenance of various equipment uniformly in various operating units across the Shell.

Provision, as subject matter expert (SME), for Technical Support that enables the operating units, Sites to leverage the benefits of utilizing the Engineering Services-Reliability Study, maintenance strategy to the fullest extent.

Focal Point for any changes in ERP data working closely with Global and/or Central Data and Process design owners. To specifically perform activities as a primary data engineer, subject matter expert, and/or lead engineer in maintenance, assurance, technical support, and standardization of technical data and documents of the operating unit, including any site engagements and leadership on technical and tools forums. Besides, to analyze technical data, documents, and processes for the business to align with AMS by working with engineering, maintenance, operations, and project teams and partners.

Leadership in Group to Standardize maintenance strategies, tools, benchmarks, standards, and best practices. May also be assigned to lead a TAO assigned Sites, OUs, or Data Project Team with 2 to 10 members.

Skills & Requirements:

University Degree in Mechanical / Electrical / Instrumentation / Chemical and other oil and gas-related degree. Degrees in other fields will be considered with the relevant experience. 8 years+ or more of work experience in Oil & Gas / Petrochemicals industry past degree in engineering with experience in one or more of the following:

Shall be able to prepare/developing asset structure, SCE review and implementation, and bill of materials (BoM) using the equipment’s drawings, circuit diagrams, PEFS, P&IDs, operation, and maintenance manual of OEMs. Data gathering for the reliability analysis from CMMS, maintenance manuals, best practices, etc. Perform Gap analysis between the P&ID’s and CMMS maintainable data.

Prepare & update the schedules for maintenance strategy reviews and conduct the reviews based on Risk and Reliability Management principles with tools such as PM Optimization (PMO), REM strategy reviews, RCM, and Equipment Care Strategy Library where applicable.

Shall be able to conduct reliability centered maintenance studies for the rotating equipment, including package equipment. Able to interpret the RCM study results and convert them into PM routines for better maintenance efficiency. Participation/Leading end-to-end RCM process starting with identifying Threats and Opportunities to implementing RCM outcome with a mindset of CI (Continuous Improvement) is preferred.

Integrity Assurance: Work with Technical Authorities (TA) on critical data for safety-critical element/ equipment; identification & review of Performance Standards for the SCE. Assist Reliability Technician/CMMS team on data upload to CMMS.

Follow the AMS maintenance execution process (ME). Use SAP Preventative Maintenance (PM) notifications and work orders to manage work processes to ensure all equipment is maintained per scheduled maintenance plans on time. Lead multidiscipline engineers’ team to conduct RCM study and discussion with Site discipline & reliability engineers. E2E Implementation knowledge of the AMS MEC process.

Hands-on Experience in Plant Maintenance in the Oil & Gas and Petro-chemical fields as a part of Refinery / Petrochemical / Oil& Gas Platform maintenance team and familiar with the daily operations, preventive maintenance, corrective maintenance activities

Has exposure to Plant Turnaround / Pitstop / Major maintenance activities as either part of the maintenance team, planning team, and/or engineering support team. 

Knowledgable in-field inspection processes, corrosion monitoring, and related technical know-how, knowledge of various NDT processes, inspection management plans, task lists, piping integrity and maintenance of static equipment like pressure vessels, columns, heat exchangers, etc, & knowledge in Risk-Based Inspection (RBI) Methodology is an added value.

Effective communication skills and stakeholder management is a necessary skill for the job.

Experience in leading change in complex environments and a track record in building, influencing, and sustaining natural teams.  Able to demonstrate in-depth technical knowledge on rotating equipment, valves, and reliability engineering.  Solid experience in maintenance project management and facilitating continuous improvement.  Able to deal with a wide range of stakeholders at different seniority levels and experience working with different cultures. Support the operational units via a virtual environment. Professional Engineering Certification (API, SIL/SIF, etc.) is preferred. Knowledge/Proficiency in SAP PM/MM module is an added value. Knowledge/Proficiency in MS Office, Power BI, Azure DevOps, etc. is highly desirable.

Data analysis techniques that can include:

• Statistical Process Control
• Reliability modeling and prediction
• Fault Tree Analysis
• Weibull Tree Analysis
• Six Sigma (6?) Methodology
• Root-cause and Root-Cause Failure Analysis (RCA, RCFA)
• Failure Reporting, Analysis and Corrective Action System (FRACAS)

        Works with Production to perform analysis of assets including:

• Asset Utilization
• Overall Equipment Effectiveness
• Remaining useful life
• Other parameters that define operating condition, reliability, and costs of assets
• Provides technical support to production, maintenance management, and technical personnel.
• Applies value analysis to repair/replace, repair/redesign, and make/buy decisions.

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